{"id":22455,"date":"2023-02-10T10:02:50","date_gmt":"2023-02-10T10:02:50","guid":{"rendered":"https:\/\/mascherpa.it\/non-categorizzato\/"},"modified":"2023-12-21T11:15:21","modified_gmt":"2023-12-21T11:15:21","slug":"saerflow-products-for-improved-production-and-environmental-performance-in-the-marine-industry","status":"publish","type":"post","link":"https:\/\/mascherpa.it\/en\/blog\/saerflow-products-for-improved-production-and-environmental-performance-in-the-marine-industry\/","title":{"rendered":"SAERflow\u00ae: Products for improved production and environmental performance in the marine industry."},"content":{"rendered":"[vc_row type=”in_container” full_screen_row_position=”middle” column_margin=”default” column_direction=”default” column_direction_tablet=”default” column_direction_phone=”default” scene_position=”center” text_color=”dark” text_align=”left” row_border_radius=”none” row_border_radius_applies=”bg” overflow=”visible” overlay_strength=”0.3″ gradient_direction=”left_to_right” shape_divider_position=”bottom” bg_image_animation=”none”][vc_column column_padding=”no-extra-padding” column_padding_tablet=”inherit” column_padding_phone=”inherit” column_padding_position=”left” column_element_direction_desktop=”default” column_element_spacing=”default” desktop_text_alignment=”default” tablet_text_alignment=”default” phone_text_alignment=”default” background_color_opacity=”1″ background_hover_color_opacity=”1″ column_backdrop_filter=”none” column_shadow=”none” column_border_radius=”none” column_link_target=”_self” column_position=”default” gradient_direction=”left_to_right” overlay_strength=”0.3″ width=”1\/1″ tablet_width_inherit=”default” animation_type=”default” bg_image_animation=”none” border_type=”simple” column_border_width=”none” column_border_style=”solid”][vc_column_text]\n

SAERflow\u00ae: Products for improved production and environmental performance in the marine industry.<\/h1>\n[\/vc_column_text][divider line_type=”Small Line” line_alignment=”default” line_thickness=”1″ divider_color=”default” custom_height=”40″][\/vc_column][\/vc_row][vc_row type=”in_container” full_screen_row_position=”middle” column_margin=”default” column_direction=”default” column_direction_tablet=”default” column_direction_phone=”default” scene_position=”center” text_color=”dark” text_align=”left” row_border_radius=”none” row_border_radius_applies=”bg” overflow=”visible” overlay_strength=”0.3″ gradient_direction=”left_to_right” shape_divider_position=”bottom” bg_image_animation=”none”][vc_column column_padding=”no-extra-padding” column_padding_tablet=”inherit” column_padding_phone=”inherit” column_padding_position=”all” column_element_direction_desktop=”default” column_element_spacing=”default” desktop_text_alignment=”default” tablet_text_alignment=”default” phone_text_alignment=”default” background_color_opacity=”1″ background_hover_color_opacity=”1″ column_backdrop_filter=”none” column_shadow=”none” column_border_radius=”none” column_link_target=”_self” column_position=”default” gradient_direction=”left_to_right” overlay_strength=”0.3″ width=”1\/1″ tablet_width_inherit=”default” animation_type=”default” bg_image_animation=”none” border_type=”simple” column_border_width=”none” column_border_style=”solid”][vc_column_text]As a result of steady growth in the marine industry, the need to make large composite parts quickly<\/strong> and without waste<\/strong> using the infusion process requires constant attention to molding methods, the quality of materials to be used, and environmental protection.<\/p>\n

With this in mind, SAERTEX\u00ae has created a product that meets all these objectives: the SAERflow\u00ae<\/strong>. It is a biaxial fabric (+\/-45\u00b0), made of fiberglass and to which a synthetic material is added; the latter makes the product incompressible in the vacuum stage. Being draining<\/strong>, SAERflow\u00ae allows excellent resin flow<\/strong> during infusion and replaces traditional drainage nets. When placed in the center of the fabric layering and not on an outer face, it also avoids the creation of preferential resin diffusion pathways.
\nOne layer of SAERflow\u00ae allows resin diffusion at a standard rate (equivalent to a drainage net) in parts with thicknesses of 8 to 10 mm. The use of multiple layers of SAERflow\u00ae in the same lay-up allows for optimal infusion and faster resin diffusion in thick monolithic parts such as deck or hull molds.<\/p>\n

While a conventional infusion process requires the use of an outer drainage mesh, a microperforated film, and a peel ply underneath the film for vacuum, the innovation of SAERTEX\u00ae is to use only the SAERflow\u00ae, which remains in the final part. Eliminating the vast majority of peripherals and consumables, the boat builder<\/strong> drastically reduces its own waste and environmental impact: in fact, it achieves a purchase cost savings<\/strong> e storage<\/strong> of consumables, on the time it takes to remove them from the layer and their disposal cost.[\/vc_column_text][divider line_type=”No Line” custom_height=”5″][\/vc_column][\/vc_row][vc_row type=”in_container” full_screen_row_position=”middle” column_margin=”default” column_direction=”default” column_direction_tablet=”default” column_direction_phone=”default” scene_position=”center” text_color=”dark” text_align=”left” row_border_radius=”none” row_border_radius_applies=”bg” overflow=”visible” overlay_strength=”0.3″ gradient_direction=”left_to_right” shape_divider_position=”bottom” bg_image_animation=”none”][vc_column column_padding=”no-extra-padding” column_padding_tablet=”inherit” column_padding_phone=”inherit” column_padding_position=”all” column_element_direction_desktop=”default” column_element_spacing=”default” desktop_text_alignment=”default” tablet_text_alignment=”default” phone_text_alignment=”default” background_color_opacity=”1″ background_hover_color_opacity=”1″ column_backdrop_filter=”none” column_shadow=”none” column_border_radius=”15px” column_link_target=”_self” column_position=”default” gradient_direction=”left_to_right” overlay_strength=”0.3″ width=”1\/1″ tablet_width_inherit=”default” animation_type=”default” bg_image_animation=”none” border_type=”simple” column_border_width=”none” column_border_style=”solid” column_padding_type=”default” gradient_type=”default”][image_with_animation image_url=”16685″ image_size=”full” animation_type=”entrance” animation=”None” animation_movement_type=”transform_y” hover_animation=”none” alignment=”center” border_radius=”15px” box_shadow=”none” image_loading=”default” max_width=”100%” max_width_mobile=”default”][\/vc_column][\/vc_row][vc_row type=”in_container” full_screen_row_position=”middle” column_margin=”default” column_direction=”default” column_direction_tablet=”default” column_direction_phone=”default” scene_position=”center” text_color=”dark” text_align=”left” row_border_radius=”none” row_border_radius_applies=”bg” overflow=”visible” overlay_strength=”0.3″ gradient_direction=”left_to_right” shape_divider_position=”bottom” bg_image_animation=”none”][vc_column column_padding=”no-extra-padding” column_padding_tablet=”inherit” column_padding_phone=”inherit” column_padding_position=”all” column_element_direction_desktop=”default” column_element_spacing=”default” desktop_text_alignment=”default” tablet_text_alignment=”default” phone_text_alignment=”default” background_color_opacity=”1″ background_hover_color_opacity=”1″ column_backdrop_filter=”none” column_shadow=”none” column_border_radius=”none” column_link_target=”_self” column_position=”default” gradient_direction=”left_to_right” overlay_strength=”0.3″ width=”1\/1″ tablet_width_inherit=”default” animation_type=”default” bg_image_animation=”none” border_type=”simple” column_border_width=”none” column_border_style=”solid”][divider line_type=”No Line”][vc_column_text]\n

SAERflow\u00ae: A double structural and ecological advantage<\/h2>\n[\/vc_column_text][vc_column_text]Consisting of a 300 g\/m2 biaxial, SAERflow\u00ae<\/strong> can be taken directly into account when calculating<\/strong> the structure of<\/strong> the boat<\/strong>. SAERTEX\u00ae also offers SAERflow\u00ae as a combination with NCF of various weights and fibers such as carbon or aramid fiber. For example, combining SAERflow\u00ae with a 600 g\/m2 0\/90 yields a standard four-axial product of about 900 g\/m2 self-draining, which fully meets the needs of the marine market compared to a more traditional 800 g\/m2 QX.[\/vc_column_text][\/vc_column][\/vc_row][vc_row type=”in_container” full_screen_row_position=”middle” column_margin=”default” column_direction=”default” column_direction_tablet=”default” column_direction_phone=”default” scene_position=”center” text_color=”dark” text_align=”left” row_border_radius=”none” row_border_radius_applies=”bg” overflow=”visible” overlay_strength=”0.3″ gradient_direction=”left_to_right” shape_divider_position=”bottom” bg_image_animation=”none”][vc_column column_padding=”no-extra-padding” column_padding_tablet=”inherit” column_padding_phone=”inherit” column_padding_position=”all” column_element_direction_desktop=”default” column_element_spacing=”default” desktop_text_alignment=”default” tablet_text_alignment=”default” phone_text_alignment=”default” background_color_opacity=”1″ background_hover_color_opacity=”1″ column_backdrop_filter=”none” column_shadow=”none” column_border_radius=”none” column_link_target=”_self” column_position=”default” gradient_direction=”left_to_right” overlay_strength=”0.3″ width=”1\/1″ tablet_width_inherit=”default” animation_type=”default” bg_image_animation=”none” border_type=”simple” column_border_width=”none” column_border_style=”solid”][divider line_type=”No Line”][vc_column_text]\n

Boats produced faster and more economically<\/h2>\n[\/vc_column_text][vc_column_text]SAERflow\u00ae enables the boatyard to save money<\/strong> by implementing the infusion process<\/strong>. Beyond the savings in time and money<\/strong> achieved by eliminating the removal and disposal of consumables, the drapability<\/strong> of the material allows for increased productivity. With a shape-fitting ability<\/strong> comparable to normal tissue, SAERflow\u00ae is easier to place than infusion drainage nets, achieving time savings of up to 50 percent.<\/p>\n

Not only that, SAERflow\u00ae is a very useful tool for boat builders who want to make the transition<\/strong> from the manual<\/strong> layering<\/strong> process to<\/strong> the closed<\/strong> mold<\/strong> process.[\/vc_column_text][\/vc_column][\/vc_row][vc_row type=”in_container” full_screen_row_position=”middle” column_margin=”default” column_direction=”default” column_direction_tablet=”default” column_direction_phone=”default” scene_position=”center” text_color=”dark” text_align=”left” row_border_radius=”none” row_border_radius_applies=”bg” overflow=”visible” overlay_strength=”0.3″ gradient_direction=”left_to_right” shape_divider_position=”bottom” bg_image_animation=”none”][vc_column column_padding=”no-extra-padding” column_padding_tablet=”inherit” column_padding_phone=”inherit” column_padding_position=”all” column_element_direction_desktop=”default” column_element_spacing=”default” desktop_text_alignment=”default” tablet_text_alignment=”default” phone_text_alignment=”default” background_color_opacity=”1″ background_hover_color_opacity=”1″ column_backdrop_filter=”none” column_shadow=”none” column_border_radius=”none” column_link_target=”_self” column_position=”default” gradient_direction=”left_to_right” overlay_strength=”0.3″ width=”1\/2″ tablet_width_inherit=”default” animation_type=”default” bg_image_animation=”none” border_type=”simple” column_border_width=”none” column_border_style=”solid”][divider line_type=”No Line”][vc_column_text]\n

Other solutions<\/h2>\n[\/vc_column_text][vc_column_text]SAERTEX\u00ae’s activities aimed at improving production and environmental performance are not limited only to the SAERflow\u00ae proposal: other SAERTEX\u00ae solutions meet these ends.<\/p>\n

SAERfix\u00ae<\/strong> is an adhesive that makes any SAERTEX\u00ae fabric self-adhesive, eliminating the storage, use and disposal of spray cans. Easy to handle, it enables quick<\/strong> and accurate<\/strong> deposition of<\/strong> fabric<\/strong>, preventing it from slipping on the mold. The adhesive, which is soluble in resin, allows in case of error, removal of the fabric and its correct repositioning. The time savings<\/strong> are obvious. But SAERfix\u00ae is also environmentally friendly<\/strong>: not only does it avoid polluting the working environment due to the use of canisters, but as far as water pollution is concerned, it is considered absolutely harmless.[\/vc_column_text][\/vc_column][vc_column column_padding=”no-extra-padding” column_padding_tablet=”inherit” column_padding_phone=”inherit” column_padding_position=”all” column_element_direction_desktop=”default” column_element_spacing=”default” desktop_text_alignment=”default” tablet_text_alignment=”default” phone_text_alignment=”default” background_color_opacity=”1″ background_hover_color_opacity=”1″ column_backdrop_filter=”none” column_shadow=”none” column_border_radius=”none” column_link_target=”_self” column_position=”default” gradient_direction=”left_to_right” overlay_strength=”0.3″ width=”1\/2″ tablet_width_inherit=”default” animation_type=”default” bg_image_animation=”none” border_type=”simple” column_border_width=”none” column_border_style=”solid”][divider line_type=”No Line”][image_with_animation image_url=”16680″ image_size=”medium” animation_type=”entrance” animation=”None” animation_movement_type=”transform_y” hover_animation=”none” alignment=”center” border_radius=”15px” box_shadow=”none” image_loading=”default” max_width=”100%” max_width_mobile=”default”][image_with_animation image_url=”16684″ image_size=”medium” animation_type=”entrance” animation=”None” animation_movement_type=”transform_y” hover_animation=”none” alignment=”center” border_radius=”15px” box_shadow=”none” image_loading=”default” max_width=”100%” max_width_mobile=”default”][image_with_animation image_url=”16681″ image_size=”medium” animation_type=”entrance” animation=”None” animation_movement_type=”transform_y” hover_animation=”none” alignment=”center” border_radius=”15px” box_shadow=”none” image_loading=”default” max_width=”100%” max_width_mobile=”default”][\/vc_column][\/vc_row][vc_row type=”in_container” full_screen_row_position=”middle” column_margin=”default” column_direction=”default” column_direction_tablet=”default” column_direction_phone=”default” scene_position=”center” text_color=”dark” text_align=”left” row_border_radius=”none” row_border_radius_applies=”bg” overflow=”visible” overlay_strength=”0.3″ gradient_direction=”left_to_right” shape_divider_position=”bottom” bg_image_animation=”none”][vc_column column_padding=”no-extra-padding” column_padding_tablet=”inherit” column_padding_phone=”inherit” column_padding_position=”all” column_element_direction_desktop=”default” column_element_spacing=”default” desktop_text_alignment=”default” tablet_text_alignment=”default” phone_text_alignment=”default” background_color_opacity=”1″ background_hover_color_opacity=”1″ column_backdrop_filter=”none” column_shadow=”none” column_border_radius=”none” column_link_target=”_self” column_position=”default” gradient_direction=”left_to_right” overlay_strength=”0.3″ width=”1\/2″ tablet_width_inherit=”default” animation_type=”default” bg_image_animation=”none” border_type=”simple” column_border_width=”none” column_border_style=”solid”][divider line_type=”No Line”][image_with_animation image_url=”16682″ image_size=”medium” animation_type=”entrance” animation=”None” animation_movement_type=”transform_y” hover_animation=”none” alignment=”center” border_radius=”15px” box_shadow=”none” image_loading=”default” max_width=”100%” max_width_mobile=”default”][image_with_animation image_url=”16683″ image_size=”medium” animation_type=”entrance” animation=”None” animation_movement_type=”transform_y” hover_animation=”none” alignment=”center” border_radius=”15px” box_shadow=”none” image_loading=”default” max_width=”100%” max_width_mobile=”default”][\/vc_column][vc_column column_padding=”no-extra-padding” column_padding_tablet=”inherit” column_padding_phone=”inherit” column_padding_position=”all” column_element_direction_desktop=”default” column_element_spacing=”default” desktop_text_alignment=”default” tablet_text_alignment=”default” phone_text_alignment=”default” background_color_opacity=”1″ background_hover_color_opacity=”1″ column_backdrop_filter=”none” column_shadow=”none” column_border_radius=”none” column_link_target=”_self” column_position=”default” gradient_direction=”left_to_right” overlay_strength=”0.3″ width=”1\/2″ tablet_width_inherit=”default” animation_type=”default” bg_image_animation=”none” border_type=”simple” column_border_width=”none” column_border_style=”solid”][divider line_type=”No Line”][divider line_type=”No Line”][divider line_type=”No Line”][vc_column_text]SAERfoam\u00ae<\/strong>, core material with a three-dimensional structure, as it features a PU\/PE\/PIR core combined with 3D glass fiber reinforcements, absorbs less resin than PET foam, is easier to cut and can be supplied in KITs (all products in the SAERTEX\u00ae range can be supplied in kits), by eliminating<\/strong> i disposal costs<\/strong> Of scraps. SAERcore\u00ae is SAERTEX\u00ae’s range of patented products for closed mold injection processes such as RTM (Resin Transfer Moulding) and RTM light, together with infusion processes.[\/vc_column_text][\/vc_column][\/vc_row][vc_row type=”in_container” full_screen_row_position=”middle” column_margin=”default” column_direction=”default” column_direction_tablet=”default” column_direction_phone=”default” scene_position=”center” text_color=”dark” text_align=”left” row_border_radius=”none” row_border_radius_applies=”bg” overflow=”visible” overlay_strength=”0.3″ gradient_direction=”left_to_right” shape_divider_position=”bottom” bg_image_animation=”none”][vc_column column_padding=”no-extra-padding” column_padding_tablet=”inherit” column_padding_phone=”inherit” column_padding_position=”all” column_element_direction_desktop=”default” column_element_spacing=”default” desktop_text_alignment=”default” tablet_text_alignment=”default” phone_text_alignment=”default” background_color_opacity=”1″ background_hover_color_opacity=”1″ column_backdrop_filter=”none” column_shadow=”none” column_border_radius=”none” column_link_target=”_self” column_position=”default” gradient_direction=”left_to_right” overlay_strength=”0.3″ width=”1\/1″ tablet_width_inherit=”default” animation_type=”default” bg_image_animation=”none” border_type=”simple” column_border_width=”none” column_border_style=”solid”][divider line_type=”No Line”][vc_column_text]SAERcore\u00ae<\/strong> is a complex sewn (optionally glued) sandwich that, in its basic version, consists of one or two layers of short-fiber mat CSM) and a core of PP (resin flow zone). Initially, the resin flows horizontally into the core material and then impregnates the outer reinforcements through vertical injection. This “two-stage impregnation”<\/strong> process saves<\/strong> a considerable amount of time<\/strong>, as the flow optimizer causes extreme acceleration of horizontal injection along the entire width of the component. External reinforcements can be freely adapted and optionally include one or two layers of mat. Again, CSM fibers are freely selectable. SAERTEX\u00ae multiaxial technology<\/strong> is integrated into the SAERcore MAX\u00ae product, which means that the sandwich complex is further reinforced by combining multi-axial textiles.<\/p>\n

SAERcore\u00ae and SAERcore MAX\u00ae<\/strong> not only save time in terms of resin flow rate: both product variants are available in combination with SAERfix\u00ae or an additional nonwoven coating to achieve an optimal surface appearance for the finished component. Both products feature excellent drapability, which saves tremendous time (labor and cycle time) as a single layer. Finally, SAERTEX\u00ae, in addition to weaving NCF fabrics <\/strong>in glass, carbon, aramid and basalt fibers, is creating a range of linen fiber fabrics to meet the increasing market demand for natural fiber fabrics. Lighter boats that consume less fuel and create less waste during their manufacture: these are the reasons for SAERTEX\u00ae<\/strong> for innovation in composites and environmental protection, to not only make production more efficient and faster, but to achieve economic benefits and to increase environmental sustainability in the marine industry.[\/vc_column_text][\/vc_column][\/vc_row][vc_row type=”in_container” full_screen_row_position=”middle” column_margin=”default” column_direction=”default” column_direction_tablet=”default” column_direction_phone=”default” scene_position=”center” text_color=”dark” text_align=”left” row_border_radius=”none” row_border_radius_applies=”bg” overflow=”visible” overlay_strength=”0.3″ gradient_direction=”left_to_right” shape_divider_position=”bottom” bg_image_animation=”none”][vc_column column_padding=”no-extra-padding” column_padding_tablet=”inherit” column_padding_phone=”inherit” column_padding_position=”all” column_element_direction_desktop=”default” column_element_spacing=”default” desktop_text_alignment=”default” tablet_text_alignment=”default” phone_text_alignment=”default” background_color_opacity=”1″ background_hover_color_opacity=”1″ column_backdrop_filter=”none” column_shadow=”none” column_border_radius=”none” column_link_target=”_self” column_position=”default” gradient_direction=”left_to_right” overlay_strength=”0.3″ width=”1\/2″ tablet_width_inherit=”default” animation_type=”default” bg_image_animation=”none” border_type=”simple” column_border_width=”none” column_border_style=”solid”][nectar_icon icon_family=”fontawesome” icon_style=”soft-bg” icon_color_type=”color_scheme” icon_color=”Accent-Color” icon_padding=”20px” pointer_events=”all” icon_fontawesome=”fa fa-linkedin-square” url=”https:\/\/www.linkedin.com\/in\/123456a\/”][nectar_btn size=”small” open_new_tab=”true” button_style=”regular” button_color_2=”Accent-Color” color_override=”#1873e8″ icon_family=”none” url=”https:\/\/www.linkedin.com\/in\/123456a\/” text=”Fulvio Emanuele Doria”][\/vc_column][vc_column column_padding=”no-extra-padding” column_padding_tablet=”inherit” column_padding_phone=”inherit” column_padding_position=”all” column_element_direction_desktop=”default” column_element_spacing=”default” desktop_text_alignment=”default” tablet_text_alignment=”default” phone_text_alignment=”default” background_color_opacity=”1″ background_hover_color_opacity=”1″ column_backdrop_filter=”none” column_shadow=”none” column_border_radius=”none” column_link_target=”_self” column_position=”default” gradient_direction=”left_to_right” overlay_strength=”0.3″ width=”1\/2″ tablet_width_inherit=”default” animation_type=”default” bg_image_animation=”none” border_type=”simple” column_border_width=”none” column_border_style=”solid”][\/vc_column][\/vc_row]\n","protected":false},"excerpt":{"rendered":"

[vc_row type=”in_container” full_screen_row_position=”middle” column_margin=”default” column_direction=”default” column_direction_tablet=”default” column_direction_phone=”default” scene_position=”center” text_color=”dark” text_align=”left” row_border_radius=”none” row_border_radius_applies=”bg” overflow=”visible” overlay_strength=”0.3″ gradient_direction=”left_to_right” shape_divider_position=”bottom” bg_image_animation=”none”][vc_column column_padding=”no-extra-padding” column_padding_tablet=”inherit” column_padding_phone=”inherit” column_padding_position=”left” column_element_direction_desktop=”default” column_element_spacing=”default” desktop_text_alignment=”default” tablet_text_alignment=”default” phone_text_alignment=”default” background_color_opacity=”1″ background_hover_color_opacity=”1″ column_backdrop_filter=”none” column_shadow=”none” column_border_radius=”none” column_link_target=”_self” column_position=”default” gradient_direction=”left_to_right” overlay_strength=”0.3″ width=”1\/1″ tablet_width_inherit=”default” animation_type=”default” bg_image_animation=”none” border_type=”simple” column_border_width=”none” column_border_style=”solid”][vc_column_text] SAERflow\u00ae: Products for improved production and environmental performance…<\/a><\/p>\n","protected":false},"author":4,"featured_media":20815,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[3189,3442,3191],"tags":[3443,3402],"class_list":{"0":"post-22455","1":"post","2":"type-post","3":"status-publish","4":"format-standard","5":"has-post-thumbnail","7":"category-conttto","8":"category-nautica-en","9":"category-saertex-en","10":"tag-nautical","11":"tag-saertex-en"},"yoast_head":"\nSAERflow\u00ae: improved productivity and sustainability in the marine environment<\/title>\n<meta name=\"description\" content=\"SAERTEX\u00ae has created a product that meets the new needs of the marine industry: the SAERflow\u00ae. 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