Key points of the article

  • Power plants operate under severe conditions.
  • Molykote® lubricants, a Mascherpa partner, support proper operation in power generation facilities.
  • The products ensure continuity and performance in transmission and distribution processes.
  • Lubrication of turbine threaded connections prevents seizing and ensures reliable assembly.
  • Mascherpa solutions improve reliability and reduce friction, wear, corrosion, and seizing of components.

Power plants often operate under severe conditions such as:

  • high heat or extreme cold;
  • UV exposure;
  • corrosive and fire-exposed environments.

Assembly and maintenance products help keep facilities reliable.

Lubrication for Power Plant Processes: Generation, Transmission, and Distribution

In the power plants, i lubricants Molykote®, a partner Mascherpa, support proper operation in power generationfacilities, optimizing the performance of threaded connections for turbines, coal pulverizers, water intake screens, pumps, fans, and bearings for motors.

These products ensure continuity and performance also in transmission and distribution processes, acting on: circuit breakers, disconnectors, transformers, and high-voltage insulators.

Lubrication of Turbine Threaded Connections

The threaded connections of turbines, such as casing fasteners and valve bolts, require high-temperature lubrication to prevent seizing and ensure reliable assembly.

 

Problem Application Molykote® Solution
Thread seizing at high temperature Turbine casing fasteners and valve bolts
Assembly Turbine blade mounting
  • Molykote® E pastes
  • Molykote® P-3300

Lubricants for Water Intake Screens and Pumps

In power generation systems, water intake screens and pumps require reliable lubrication of bearings even in the presence of water and contamination.

Problem Application Molykote® Solution
Washout-resistant lubrication and water contamination in bearings Drive bearings and chain link bearings in water intake screens and partially submerged ash disposal pumps

Lubrication in Circuit Breakers

In circuit breakers of power plants, threaded connections, bearings, and sliding surfaces require reliable lubrication to facilitate disassembly, reduce friction, and ensure proper operation of mechanisms.

Problem Application Molykote® Solution
Lubrication in the presence of dust and contaminants Sliding surfaces, guides, cams, and open gears
  • Molykote® D321 R: dry film lubricant.
  • Molykote® 3452: wet lubrication in aggressive environments.

Lubrication in Disconnectors and Load Break Switches

In disconnectors and load break switches, lubrication of contacts and mechanical linkages helps maintain low electrical resistance and ensure reliable operation over time.

Problem Application Molykote® Solution
Increased electrical resistance or temperature in contacts Disconnector switch contacts Molykote® HSC PLUS
Linkages difficult to loosen or lubricate Load break switch linkages Molykote® supergliss
Thread seizing Threaded connections in switch mechanisms Molykote® P-3700: ultra-pure paste for high temperatures.

Selection and Application of Industrial Lubricants for Power Plants

Thanks to extensive experience, Mascherpa assists operators and maintenance personnel in selecting the Molykote® industrial lubricants best suited to the various applications present in power plants, from generation to transmission and distribution of energy.

The proposed solutions improve equipment reliability, facilitate assembly and maintenance operations, and reduce problems related to friction, wear, corrosion, and component seizing.

The Mascherpa offering includes:

  • high-performance industrial lubricants;
  • technical greases for bearings and mechanical components;
  • anti-seize pastes for threaded connections;
  • specialty lubricants for critical industrial applications.

For more information, contact Mascherpa experts.

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